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Technology

Battery-grade nickel without the autoclave

BANIQL's BEST™ process selectively extracts nickel at near-ambient temperature and atmospheric pressure — unlike HPAL's high-temperature, high-pressure autoclaves. It is an independent, non-HPAL route to Class 1 nickel, producing clean, recyclable by-products instead of toxic tailings.

TRL 6 · pre-pilot operating in Indonesia since 2024

The problem

The Class 1 nickel supply chain has a single point of failure

Battery-grade nickel is concentrated, energy-intensive to produce, and dominated by heat- and pressure-heavy incumbents that leave toxic waste behind.

Single point of failure

Roughly three-quarters of the world's nickel refining is concentrated in one country, leaving the global battery supply chain dependent on a single source for Class 1 nickel.

Heat- and pressure-intensive incumbents

HPAL relies on high-temperature, high-pressure autoclaves — energy-hungry, capital-heavy, and operationally demanding to run safely.

Toxic, unmanaged waste

Conventional routes generate large volumes of acidic tailings and toxic by-products that require costly long-term containment.

The product chain

From nickel ore to the battery cell

BANIQL delivers MHP, battery-grade nickel sulfate, and Class 1 nickel metal — feeding cathode and cell manufacturing for EVs, and the superalloys behind spacecraft, jet engines, and the gas turbines powering AI data centers.

  1. 01

    Nickel ore

    Lateritic nickel ore secured under a long-term supply MOU.

  2. 02

    MHP

    Mixed hydroxide precipitate — an intermediate battery feedstock concentrating nickel for refining.

  3. 03

    Nickel sulfate

    Battery-grade nickel sulfate, the precursor input for cathode active material.

  4. 04

    Cathode → cell

    Refined nickel units flow into cathode and cell manufacturing — with Class 1 metal also serving aerospace and energy superalloys.

Process outcomes

Lighter footprint than atmospheric leaching and HPAL

Indicative, outcome-level comparison indexed to HPAL = 100 (lower is better), against atmospheric leaching and High Pressure Acid Leaching — driven by near-ambient operating conditions.

Energy intensity

indexed to HPAL = 100 — lower is better

Carbon footprint

indexed to HPAL = 100 — lower is better

Solid waste — BANIQL BEST™

Recyclable

Clean, recyclable solid by-products — agricultural fertilizer and magnesium products — sold rather than stored as tailings.

Solid waste — Atmospheric leaching

High volume

Large volumes of residue that must be neutralized to mitigate environmental damage.

Solid waste — HPAL

High volume

Large volumes of acidic tailings requiring long-term management.

Roughly 70–80% less energy and around 30× more nickel-selective than HPAL, tripling nickel concentration while operating at near-ambient temperature and atmospheric pressure.

Recyclable by-products

Clean, saleable by-products instead of toxic tailings

The BEST™ process turns what conventional routes discard as hazardous waste into useful materials.

  • Agricultural fertilizerSolid residue recovered as ammonium sulfate (~21% N) — a saleable agricultural fertilizer, field-tested growing corn.
  • Magnesium productsMagnesium-bearing streams recovered as magnesium hydroxide, Mg(OH)₂ — a saleable secondary revenue stream.
Recyclable by-product of the BANIQL BEST™ process
BANIQL BEST™ process
By-product of a traditional atmospheric leaching process
Traditional atmospheric leaching

Proven, not theoretical

Validated today, positioned for the Class 1 deficit ahead

With Class 1 nickel projected to flip to structural deficit around 2028–2029 (per IEA, Benchmark Minerals and S&P Global), BANIQL pairs a working process with secured ore supply and validated product.

01

Validated product

Over 1,000 kg of battery-grade MHP produced and validated by potential customers in Korea, Japan, Taiwan, and the US.

02

Pre-pilot operating

TRL 6 process running in Indonesia since 2024 at over 100 kg/day of ore, with long-term ore supply secured under MOU.

03

Commercial pull

A signed, non-binding offtake LOI with a Korean customer — estimated at US$16.5–21M — underpins demand for BANIQL nickel units.

Contact us

Reach out to learn more about BANiQL.

Get in touch to learn more about the Baniql Process, get samples, and discuss opportunities to be part of our journey.